Leading brand of electrostatic precipitator for commercial kitchen ventilation.
Activated carbon filters can assist in filtering odors and some small oily molecules from cooking fumes, but they cannot be the core or sole device for cooking fume treatment. To understand this, we need to understand the differences between the compositional characteristics of cooking fumes and the working principles of activated carbon filters.
1. Compositional Characteristics of Cooking Fumes: Why Activated Carbon Can't Perform the Task Alone?
Cooking fume is a complex mixture consisting of three main components:
Oil mist particles: Liquid oil droplets with a diameter of 0.1-20 microns produced during cooking and frying (accounting for over 70% of total cooking fume), responsible for the "stickiness" and "visible smoke" of cooking fume;
Volatile organic compounds (VOCs): Such compounds as aldehydes, ketones, and fatty acids, primarily carriers of cooking fume's pungent odor;
Charred products and dust: Fine solid particles produced by the high-temperature carbonization of food.
Oil mist particles are the core challenge in cooking fume treatment. These liquid particles are highly viscous and concentrated. If they enter activated carbon filters directly, they will quickly clog the pores of the activated carbon, causing its adsorption capacity to quickly decline (known as "activated carbon saturation"). Furthermore, the sticky oil stains are extremely difficult to clean, effectively rendering the filter useless.
2.The True Role of Activated Carbon Filters in Cooking Fume Treatment: Auxiliary Odor Removal
Activated carbon's core advantage lies in its ability to adsorb small molecules of odorous substances, not to intercept large oil mist particles. Therefore, it typically plays a supporting role in oil fume treatment, requiring use in conjunction with pre-filter oil fume purification equipment (such as electrostatic fume purifiers and oil mist separators). Its specific functions are as follows:
Removing residual odors: Pre-filter equipment (such as electrostatic purifiers) can remove over 95% of oil mist particles, but a small amount of volatile organic compounds (VOCs) (such as burnt and pungent odors) may still remain. Activated carbon filters can absorb these odor molecules through their pores, making the exhaust air fresher and preventing the nuisance of oil fume odors (especially suitable for odor-sensitive locations such as street-side restaurants and cafes).
Absorbing trace oily volatiles: Activated carbon can further absorb small molecules of oily volatiles that are not fully intercepted by pre-filter equipment, reducing the "greasy" feel of the exhaust gas and minimizing contamination to downstream pipelines or the environment.
3.Disadvantages of Using Activated Carbon Filters Alone to Treat Oil Fumes
Skipping pre-cleaning and using activated carbon filters directly to treat oil fumes presents three major problems:
Extremely low purification efficiency: It only removes a small amount of odor and fails to trap oil mist particles, causing oil fumes to be discharged as visible smoke, far exceeding environmental emission standards;
Extremely rapid filter wear: Oil mist quickly clogs the activated carbon pores, requiring filter replacements typically every 1-2 weeks, resulting in skyrocketing operational and maintenance costs (in commercial scenarios, annual consumable costs can reach thousands of yuan);
Equipment is susceptible to damage: Sticky oil can penetrate the filter housing, causing electrical shorts or equipment corrosion, shortening service life.
4. The Right Combination for Oil Fume Treatment: Proper Use of Activated Carbon Filters
In cooking environments like restaurant kitchens and coffee roasting, activated carbon filters must be integrated into a multi-stage purification system. A typical combination is as follows:
Catering kitchens: Fume hood (collects oil fumes) → Metal pre-filter (intercepts large oil particles) → Electrostatic fume purifier (removes 95%+ of oil mist particles) → Activated carbon filter (removes residual odor) → Discharge;
Coffee roasting: Fume hood (collects smoke) → Metal mesh pre-filter (intercepts coffee grounds) → Electric field purification (removes charred particles) → Activated carbon filter (absorbs burnt odor) → Discharge.
Activated carbon filters are not a complete smoke killer, but rather the "odor terminator" of a fume treatment system. They cannot independently remove the core contaminant in oil fume—oil mist particles. However, when used in conjunction with pre-purification equipment, they can effectively address the odor problem, providing a more thorough purification effect that meets both environmental and sensory needs. Therefore, when dealing with oil fume, its auxiliary positioning needs to be clearly defined, and only through a combination of multi-stage purification + activated carbon deodorization can efficient and compliant oil fume treatment be achieved.
ABOUT RUIHE (DR. AIRE)
Dongguan Ruizhaohe Environmental Protection Equipment Co., Ltd
We are specializing in the design, production and after-sales service of fume purification
equipment and exhaust gas treatment equipment.
ONE-STOP AIR CLEANING MANAGEMENT SOLUTIONS
(1) - Commercial cooking fume odour management
(2) - Industrial exhaust management
(3) - CNC machines oil mist management
CONTACT US
Tel:86 - 0769 - 23667212 Fax:86 - 0769 - 27285034
E-mail:sales04@RUIHEetech.com
Adderss:Bajiaowo Industrial Zone, Wanjing District, DongguanCity, Guangdong Province, China
Follow Us & Like Us